Town & Country Mechanical


   

  

 


A future built on renewable energy. Already declining fossil fuel production coupled with increasing demand is a wake up call for a coming crisis as an energy shortfall is inevitable in the not-so-far future. Imagine the United States a century from now, as a society that produces virtually all of its energy from clean, domestic, renewable energy resources to deal with the coming crisis. It’s no utopian vision, but one built on renewable energy. What we know now indicate that solar energy can fill the gap. So, Town & Country Mechanical whole heartedly offers solar water heating solutions to our customers to take part in this vision.

One of the most cost-effective ways to include renewable technologies into our everyday life is by incorporating solar hot water. A typical solar water-heating system reduces the need for conventional water heating by about two-thirds. It minimizes the expense of electricity or fossil fuel to heat the water and reduces the associated environmental impacts. Also, water heating accounts for around 30% of CO2 emissions in the average household. By installing a solar water heater, which can provide between 50-70% of your hot water heating energy needs, you can reduce your total CO2 emissions by more than 20%.

Solar energy is the cleanest and most inexhaustible of all known energy sources. Solar radiation is the heat, light and other radiation that is emitted from the sun. Solar radiation contains huge amounts of energy and is responsible for almost all the natural processes on earth. The suns energy, although plentiful, has been hard to directly harness until recently.

Basic mechanism. The shallow water of a lake is usually warmer than the deep water. That's because the sunlight can heat the lake bottom in the shallow areas, which in turn, heats the water. It's nature's way of solar water heating. The sun can be used in basically the same way to heat water used in buildings and swimming pools. In fact, solar heating devices directly absorb the sun's radiation with specially-coated absorbers to heat air or water for use in a residence or a building.

Here is how it works. Most solar water heating systems for residences have two main parts: a solar collector and a storage tank except solar pool heaters and some industrial systems that use energy "immediately." The most common collector is called a flat-plate collector. Mounted on the roof, it consists of a thin, flat, rectangular box with a transparent cover that faces the sun. Small tubes run through the box and carry the fluid — either water or other fluid, such as an antifreeze solution — to be heated. The tubes are attached to an absorber plate, which is painted black to absorb the heat. As heat builds up in the collector, it heats the fluid passing through the tubes.

The storage tank then holds the hot liquid. It can be just a modified water heater, but it is usually larger and very well-insulated. Systems that use fluids other than water usually heat the water by passing it through a coil of tubing in the tank, which is full of hot fluid.

Sometimes the plumbing from a solar heater connects to a house's existing water heater, which stays inactive as long as the water coming in is hot or hotter than the temperature setting on the indoor water heater. When it falls below this temperature, the home's water heater can kick in to make up the difference.

Solar water heating systems can be either active or passive. An active system uses an electric pump to circulate the fluid through the collector; a passive system has no pump and relies on thermo-siphoning to circulate water. Solar water heating systems are also characterized as open loop (also called "direct") or closed loop (also called "indirect"). An open-loop system circulates household (potable) water through the collector. A closed-loop system uses a heat-transfer fluid (water or diluted antifreeze) to collect heat and a heat exchanger to transfer the heat to the household water. A disadvantage of closed looped system is that efficiency is lost during the heat exchange process.

Thermo-siphon

 

Swimming Pool Systems

In solar heated swimming pools, the pool's filter pump pumps water through a solar collector, and the pool itself stores the hot water.  Solar pool-heating collectors operate just slightly warmer than the surrounding air temperature and typically use inexpensive, unglazed, low-temperature collectors made from specially formulated plastic materials. Glazed (glass-covered) solar collectors are not typically used in pool-heating applications, except for indoor pools, hot tubs, or spas in colder climates. In some cases, unglazed copper or copper-aluminum solar collectors are used.

Heating a swimming pool with solar energy requires a solar collector that is 50% to 100% of the surface area of the pool. In general, adding more square footage lengthens the swimming season and allows owners to use the pool in colder weather. A pool cover or blanket significantly reduces heat loss in a cost-effective manner and helps maintain warm temperatures for long periods.

Many different configurations are possible

Maintenance of solar pool-heating systems is minimal. The systems are pre-engineered and can be sized for any pool by simply adding additional solar panels to obtain an adequate solar collector area.

The only moving part on a solar pool-heating system is the diverting valve. This valve controls when the water circulates through the collector loop. If the collector temperature is sufficiently higher than the temperature of the water in the pool, water is diverted from the filter systems through the collector loop. The water bypasses the solar collectors during the night or cloudy periods. Some smaller systems are operated manually or with timers. Larger systems are operated by electronic sensors and controls.

 

Active Systems

Active systems use electric pumps, valves, and controllers to circulate water or other heat-transfer fluids through the collectors. They are usually more expensive than passive systems but generally more efficient. Active systems are often easier to retrofit than passive systems because their storage tanks do not need to be installed above or close to the collectors. If installed using a PV panel to operate the pump, an active system can operate even during a power outage.

Open-Loop Active Systems. These systems use pumps to circulate household potable water through the collectors. This design is efficient and lowers operating costs but is not appropriate if water is hard or acidic because scale and corrosion will gradually disable the system. Open-loop active systems are popular in regions that do not experience subzero temperatures. Flat plate open-loop systems should never be installed in climates that experience sustained periods of subzero temperatures.

Closed-Loop Active Systems. These systems pump heat-transfer fluids (usually a glycol-water antifreeze mixture) through the solar water heater. Heat exchangers transfer the heat from the fluid to the water that is stored in tanks. Double-walled heat exchangers or twin coil solar tanks prevent contamination of household water. Closed-loop glycol systems are popular in areas subject to extended subzero temperatures because they offer good freeze protection. However, glycol antifreeze systems are more expensive to purchase and install and the glycol must be checked each year and changed every few years, depending on glycol quality and system temperatures.

Drainback systems. These systems use water as the heat-transfer fluid in the collector loop. A pump circulates the water through the solar water heater. When the pump is turned off, the solar water heater drains of water, which ensures freeze protection and also allows the system to turn off if the water in the storage tank becomes too hot. The solar water heater installation and plumbing must be carefully positioned to allow complete drainage. The pump must also have sufficient head pressure to pump the water up to the collector each time the pump starts. Electricity usage is therefore slightly higher than a sealed closed or open loop.

 

Passive Systems

Passive systems move household water or a heat-transfer fluid through the system without pumps. Passive systems have the advantage that electricity outage and electric pump breakdown are not issues. This makes passive systems generally more reliable, easier to maintain, and possibly longer lasting than active systems. Passive systems are often less expensive than active systems, but are also generally less efficient due to slower water flow rates through the system.

Thermosiphon Systems. A thermosiphon system relies on warm water rising, a phenomenon known as natural convection, to circulate water through the solar absorber and to the tank. In this type of installation, the tank must be located above the absorber tubes/panel. As water in the absorber heats, it becomes lighter and naturally rises into the tank above. Meanwhile, cooler water in the tank flows downwards into the absorber, thus causing circulation throughout the system. This system is widely used with both flat plate and evacuated tube absorbers. The disadvantages of this design are the poor aesthetics of having a large tank on the roof and the issues with structural integrity of the roof. Often the roof must be reinforced to cope with the weight of the tank.

Batch Heaters. Batch heaters are simple passive system consisting of one or more storage tanks placed in an insulated box that has a glazed side facing the sun. Batch heaters are inexpensive and have few components, but only perform well in summer when the weather is warm. Evacuated tube solar collectors are now an affordable and much more efficient alternative to either batch or flat plate collectors.

 

The types of solar collectors

Flat-Plate Collectors. Residential and commercial building applications that require temperatures below 200°F typically use flat-plate collectors. They are the most common solar collector for solar water-heating systems in homes. A typical flat-plate collector is an insulated metal box with a glass or plastic cover (called the glazing) and a dark-colored absorber plate. These collectors heat liquid or air at temperatures less than 180°F.

Liquid flat-plate collectors.  These collectors heat liquid as it flows through tubes in or adjacent to the absorber plate. The simplest liquid systems use potable household water, which is heated as it passes directly through the collector and then flows to the house. Solar pool heating also uses liquid flat-plate collector technology.

Evacuated-tube collectors can achieve extremely high temperatures (170°F to 350°F), making them more appropriate for commercial and industrial application. However, evacuated-tube collectors are more expensive than flat-plate collectors, with unit area costs about twice that of flat-plate collectors.

The collectors are usually made of parallel rows of transparent glass tubes. Each tube contains a glass outer tube and metal absorber tube attached to a fin. The fin is covered with a coating that absorbs solar energy well, but which inhibits radiative heat loss. Air is removed, or evacuated, from the space between the glass tubes and the metal tubes to form a vacuum, which eliminates conductive and convective heat loss.

Integral collector-storage systems, also known as ICS or "batch" systems, are made of one or more blank tanks or tubes in an insulated glazed box. Cold water first passes through the solar collector, which preheats the water, and then continues to the conventional backup water heater.

ICS systems are simple, reliable solar water heaters. However, they should be installed only in climates with mild freezing because the collector itself or the outdoor pipes could freeze in severely cold weather. Some recent work indicates that the problem with freezing pipes can be overcome in some cases by using freeze-tolerant piping in conjunction with a freeze-protection method.

 

Benefits of Solar Water Heaters

Good investment. Solar water heater economics compare quite favorably with those of electric water heaters. Many home builders choose electric water heaters because they are easy to install and relatively inexpensive to purchase. However, research shows that an average household with an electric water heater spends about 25% of its home energy costs on heating water.

It makes economic sense to think beyond the initial purchase price and consider lifetime energy costs, or how much you will spend on energy to use the appliance over its lifetime. The Florida Solar Energy Center studied the potential savings of common water-heating systems compared with electric water heaters. It found that solar water heaters offered the largest potential savings, with solar water-heater owners saving as much as 50% to 85% annually on their utility bills over the cost of electric water heating.

Payback period varies, but you can expect a simple payback of 4 to 8 years on a well-designed and properly installed solar water heater. (Simple payback is the length of time required to recover your investment through reduced or avoided energy costs.) You can expect shorter paybacks in areas with higher energy costs. After the payback period, you accrue the savings over the life of the system, which ranges from 15 to 40 years, depending on the system and how well it is maintained.

If you are building a new home or refinancing your present home to do a major renovation, the economics are even more attractive. The cost of including the price of a solar water heater in a new 30-year mortgage is usually between $13 and $20 per month. The portion of the federal income tax deduction for mortgage interest attributable to the solar system reduces that amount by about $3 to $5 per month. If your fuel savings are more than $15 per month, the investment in the solar water heater is profitable immediately.

Tax Incentives and Rebates.  Some local or state governments offer tax incentives to encourage residents to invest in solar energy technologies. Check with your state or local energy office or Department of Revenue for information. Some electric utilities offer rebates to customers who install solar energy equipment because these installations help utilities reduce peak loads. Peak loads are periods when the utility must generate extra power to meet a high demand. Heating water in the evening is one example.

Long-Term Benefits. Solar water heaters offer long-term benefits that go beyond simple economics. In addition to having free hot water after the system has paid for itself in reduced utility bills, you and your family will be cushioned from future fuel shortages and price increases. You will also be doing your part to reduce this country's dependence on foreign oil. The National Remodelers Association reports that adding a solar water heater to an existing home raises the resale value of the home by the entire cost of the system. You may be able to recoup your entire investment when you sell your home.

Environmental Benefits. Solar water heaters do not pollute. By investing in one, you will be avoiding carbon dioxide, nitrogen oxides, sulfur dioxide, and the other air pollution and wastes created when your utility generates power or you burn fuel to heat your household water. When a solar water heater replaces an electric water heater, the electricity displaced over 20 years represents more than 50 tons of avoided carbon dioxide emissions alone. Carbon dioxide traps heat in the upper atmosphere, thus contributing to the "greenhouse effect."

 

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